1. Why Proper LCD Panel Packaging Matters
During export, LCD panels may face:
- Long-distance sea or air transportation
- Multiple loading and unloading operations
- Vibration, shock, pressure, and humidity changes
Even a minor impact can cause internal damage that is not immediately visible.
Professional packaging reduces transit risk, protects panel quality, and minimizes after-sales issues.
2. Individual Panel Protection
Each LCD panel should be protected separately before palletizing.
Standard Measures
- Anti-static bag (ESD protection)
- Protective film on the panel surface
- Foam or cushioning material around the edges
This prevents scratches, static damage, and pressure on the glass.
3. Inner Box and Cushioning Requirements
Panels should be placed in custom-designed inner cartons with proper support.
- Foam inserts to absorb shock
- Even pressure distribution to avoid glass stress
- No direct contact between panels
Important: Panels must remain stable and not move inside the carton during transport.
4. Palletizing Standards
Pallet packaging is critical for bulk export shipments.
Recommended Pallet Practices
- Strong fumigation-free wooden pallets or reinforced plastic pallets
- Panels stacked vertically or horizontally according to manufacturer guidelines
- Uniform stacking height to prevent uneven pressure
- Secure strapping with plastic or steel bands
For large-size panels (55" and above), reinforced pallet structures are strongly recommended.
5. Moisture and Humidity Protection
Sea freight shipments often face high humidity.
Standard Moisture Control
- Desiccant packs inside cartons
- Moisture-proof plastic wrapping
- Sealed packaging for long transit times
This helps prevent oxidation of electronic components and panel degradation.
6. Outer Protection and Crating
For overseas shipments, especially long-distance routes:
- Stretch film wrapping around the entire pallet
- Corner protectors for impact resistance
- Wooden crates for high-value or oversized panels
Wooden crates provide the highest level of protection against shock and compression.
7. Labeling and Handling Instructions
Clear labeling reduces handling mistakes.
Required Markings
- “FRAGILE”
- “HANDLE WITH CARE”
- “THIS SIDE UP”
- Model number, quantity, and pallet number
Proper labeling helps warehouse staff and carriers handle shipments correctly.
8. Special Considerations for Open-Cell Panels
Open-cell panels are more fragile than fully-assembled panels.
Additional requirements include:
- Stricter anti-static protection
- Enhanced cushioning
- Reduced stacking height
- Stronger vibration control
Open-cell panels should always be packed with higher safety margins.
9. Pre-Shipment Inspection and Documentation
Before shipment:
- Verify packaging integrity
- Confirm pallet stability
- Take packing photos for records
These records are useful for insurance claims and after-sales clarification.